SidePlate

 SidePlate Introduces New:
SidePlate FRAME™    Technology
No Agreement Process
Online Webinars

The New SidePlate FRAME™
We are proud to announce our New SidePlate FRAME™ system which now
Requires 50% less shop labor than before
Eliminates all CJP welds
Still saves 1-4psf in steel frame tonnage
Uses full length beams 
eliminate beam stubs, welding and handling 
eliminate escorted shipping of fabricated material
Shortens the construction schedule
Reduces the amount of moment connections required by up to 33%
Which means SidePlate FRAME now saves money on virtually any steel frame project- of any size, worldwide.   
To learn more about SidePlate FRAME™
Call us at 800-475-2077 or
Go to: http://sideplate.com/frame
 
 
No Agreement Process
Engineers can now freely specify SidePlate without needing to get a license agreement executed with the architect or owner. The fabricator now pays for the license fee during the construction process.
To get your project started
Call us at 800-475-2077 or
Go to: http://www.sideplate.com/engineers_use.php
  
  
SidePlate is now offering an informative online webinar!
Go to www.sideplate.com/webinar.php to  review the schedule and reserve your spot. Spaces are limited!
   
Secrets of Steel Design
with SidePlate FRAMETM
 
The easiest way to learn about our products and services is to attend a Secrets of Steel Design with SidePlate FRAMETM presentation. It is an informal and very informative presentation that every structural engineer involved in steel design should see.

GoStructural.com Feature Article | Posted: Monday, June 01, 2009
High-tech community hospital comes to Virginia—SidePlate Systems enables architectural and structural design
By Michael G. Paczak, P.E.

 

Design and construction team:Owner:
U.S. Army Corps of Engineers
Architect:
Joint Venture Team Comprised of HDR, Inc. and Dewberry
Structural engineer:
HDR, Inc.
Connection technology Consultant: SidePlate Systems, Inc.
General contractor:
Joint Venture Team Comprised of Turner Construction and Gilbane Building Co.
Fabricator: Banker Steel Company
Erector: L.R. Wilson & Sons, Inc. 

Notwithstanding the challenges of implementing rigorous Federal government anti-terrorism security design criteria for the mitigation of progressive collapse, the new Fort Belvoir Community Hospital in Northern Virginia is truly a living testimony that architectural excellence and design freedom have been achieved to the fullest extent, and within budget.

HDR, Inc. and Dewberry teamed together to design this new 9-story environmentally friendly Community Hospital complex that will be a signature landmark for the area, thanks to the latest in steel frame connection technology. A structural steel frame structure was selected over reinforced concrete because of its faster construction schedule, greater cost efficiency, reduced foundation costs, and because of its easier accommodation of complex building forms. When completed in the spring of 2011, this state-of-the-art 120-bed healthcare facility will provide primary and secondary-level care in more than 1.2 million square feet of floor space.

 
ft-belvoirHDR, Inc. performed the structural engineering for this new Hospital. The structural engineering team faced two major challenges—the two extending wings on the main body of the hospital with very limited room for any lateral load resisting elements, and compliance with vertical tie force requirements for progressive collapse mitigation per the USACE’s Unified Facilities Criteria (UFC) Design of Buildings to Resist Progressive Collapse, UFC 4-023-03. While these building configuration challenges would clearly not be a ‘piece of cake’ when designing to typical building code criteria for natural hazards such as earthquake and extreme wind, they in fact would introduce even greater and unique complications to the design of a federal healthcare facility which must also address malevolent threats; in particular direct bomb blast attacks and subsequent progressive collapse load conditions.

ft-belvoir-21The architects developed a column grid layout to optimize the functional design and future flexibility of the hospital. As such, it was determined early on that the lateral load resisting system would consist of a steel moment frame, as is commonly used in healthcare facilities. Because of the limited quantity of columns available in the extended wings of the main hospital, it became extremely difficult to provide enough lateral stiffness in the steel moment frame system using traditional steel beam-to-column welded moment connections to control the lateral story displacements induced by the IBC/ASCE 7 building code prescribed wind forces.

In addition, there were several locations throughout the building where it physically was not possible to satisfy the vertical tie force requirements as prescribed by the UFC due to the presence of several transfer girders precluding the columns from going all the way to the ground level. In order to satisfy the progressive collapse design criteria at these locations, the UFC allows the use of the Alternate Path (AP) method “to prove that the structure is capable of bridging over the deficient element.” AP typically requires the use of moment connections and can result in deeper and heavier frame beams in order to minimize the large beam and column rotations. Upon recognizing these impediments, a decision was made by HDR’s Structural Engineer to change design direction by investigating the latest advances in steel frame connection technologies capable of multi-hazard mitigation, in order to retain the advances achieved by the building’s architectural design.

SidePlate Systems was contacted to see if they could help. The wide range of design freedoms and connection stiffness provided by SidePlate steel frame connection technology, as well as the extremely high joint rotational capacities demonstrated in the recently completed GSA full-scale blast and progressive collapse testing, would prove to be ideally suited for resolving all of the project’s steel frame design challenges, while still allowing the use of smaller/lighter beams and columns compared to the those required with a traditional moment connection. Even more surprising, the design of the building using this proprietary connection technology would prove to be more economical than the design with traditional moment connections. Collectively, the technical and cost efficiencies of the SidePlate system would ultimately become the winning combination to rescue and fulfill the project’s architectural design excellence and provide the client with a higher level of protection.

The joint venture construction team comprised of Turner Construction and Gilbane Building Co. awarded the structural steel contract for the project to Banker Steel Company of Lynchburg, Va. Banker developed unique rotating fixtures in its shop for mass production of the column trees, capable of allowing each of the fillet welds in the SidePlate connection to be easily accessed and deposited in the flat or horizontal position for both speed and weld integrity.

The construction of the SidePlate connection system uses all shop fillet-welded fabrication, configured with simple unrestrained fillet welds for increased reliability and robustness of all critical connection welds affecting connection performance. Fillet welds require only visual inspection. All fillet welds are made in either the flat or horizontal position using column tree construction for maximum quality control. Shop fabricated column trees and link beams are then erected and joined in the field using standard AISC/AWS erection tolerances with CJP welded flanges and a bolted web to complete the moment-resisting frame. It should be noted that during construction of the fifth and final building of this project, SidePlate Systems introduced their latest innovation to the marketplace called SidePlate FRAME. This resulted in the elimination of the field beam-to-beam CJP welding because the frame beams are now full-length, and joined to the side plates with six bolts and four horizontal fillet welds. According to Banker Steel, using SidePlate FRAME on the final building would have resulted in a 33 percent reduction in shop labor and an even faster completed steel erected time. Though the fast-track nature of this project precluded the implementation of SidePlate FRAME on the final building, it is now being implemented on numerous government and non-government projects throughout the country.

Throughout this project, the SidePlate Connection Technology has been able to accommodate multiple architectural and mechanical challenges. SidePlate is very beneficial to the dynamically changing design which continues even during the construction phase of the project.

Michael G. Paczak, P.E., is structural section manager with HDR, Inc., in the Alexandria, Va., office. He can be reached at Michael.Paczak@hdrinc.com. Learn more about SidePlate Systems at www.sideplate.com.


Press Release

structural_congress1 

The Structural Engineering Institute of the American Society of Civil Engineers (ASCE), commenced the 41st Structures Congress from April 30 – May 2, 2009 in Austin, Texas in partnership with the Ferguson Structural Engineering Laboratory at the University of Texas at Austin.

The laboratory, named after Professor Phil M. Ferguson, is located on the Pickle Research Campus of the University of Texas at Austin and is an integral part of the Department of Civil, Architectural and Environmental Engineering. Students and faculty conduct large-scale tests of a broad range of civil engineering structures in this facility, including steel bridge girders and steel frame structures for buildings and industrial structures.
 
Hirschfeld Industries works in partnership with the Ferguson Structural engineering Laboratory by fabricating advanced structures designed and tested by the Lab. The 41st Structures Congress held a tour of the Lab, that included Texas Barbeque and Texas musicians. The event, called, “Beams Barbeque and Blues” created awareness of the Ferguson Lab’s collaboration with Hirschfeld Industries to hundreds of civil engineers and structural engineers from all over the U.S.
 
The theme for the partnership between the Ferguson Lab and Hirschfeld Industries is “Building Bridges Together for the Present and the Future.”  Beyond advances for steel bridges, the Lab also houses the Maglev Guideway Research Center in collaboration with Hirschfeld Industries for the deployment of the Transrapid Maglev for the California-Nevada Interstate Maglev Project – a JV including Parsons, General Atomics, Hirschfeld Industries and M. Neil Cummings, President.
 
Also debuted for the first time before this international body of structural engineers at the Ferguson Lab was an 8-ton full-scale multi-story steel frame mockup fabricated and erected by Hirschfeld Industries to exhibit the new SidePlate FRAME™ system which was recently developed by SidePlate Systems. This cost breakthrough in steel frame fabrication and erection retains all of the same performance attributes of SidePlate® technology that have become internationally recognized over the past 15 years, including a steel tonnage savings of 1-4 psf depending on local load conditions, while eliminating all CJP welds and achieving a significant reduction in both fabrication and erection man-hours when compared to traditional connection systems.
 
Hirschfeld was the first major fabricator to recognize SidePlate FRAME’s unmatched economy, multi-hazard prowess, and unparalleled spectrum of design applications for both traditional buildings and heavy industrial structures. SidePlate® technology is ideally suited and proven through actual testing to protect structures against terrorist bomb blast, progressive collapse, earthquake and extreme wind events, and other disasters. Recent applications include the new San Antonio Military Medical Center now under construction; where Hirschfeld is currently fabricating and erecting.
 
 
David Houghton, S.E. is the Inventor of SidePlate® technology
 
Dr. Karl H. Frank is a Warren S. Bellows Centennial Professor in Civil Engineering, Director of the Maglev Guideway Research Center at the University of Texas in Austin and formerly Director of the Ferguson Structural Engineering Laboratory.
 
Jesse Karns, S.E. is the Director of Research & Design Development, SidePlate Systems

NEWS RELEASE

Date: May 7, 2009

 

 

MiTek Acquires SidePlate Systems Inc.

 

CHESTERFIELD, Mo. – MiTek Inc. announced today the acquisition, through its subsidiary MiTek Holdings Inc., of SidePlate Systems Inc., an innovator of proprietary high-performance steel frame connection technologies used in a wide range of construction applications. MiTek, the world’s leading supplier of state-of-the-art engineered connector products, equipment, software and services for the building components industry, is a subsidiary of Warren Buffett’s Berkshire Hathaway Inc.

 

“The acquisition of SidePlate further extends the MiTek group’s field of interest into the commercial, institutional and heavy industrial construction markets and is a terrific addition to the MiTek family,” stated Gene Toombs, chairman and CEO of MiTek. “The planned enhancements to infrastructure in the U.S., along with more stringent requirements for resilient structures, make this a current and forward-thinking solution for multi-hazard design applications.”

 

All SidePlate associates will remain with the company, and Henry Gallart will continue to serve as president, along with Jared Adams remaining as senior vice president. SidePlate will operate as a separate company.

 

“We are delighted to be part of the MiTek and Berkshire Hathaway team. SidePlate’s combination with MiTek will allow us to accelerate the commercialization and development of SidePlate’s connection technologies,” stated Gallart.

Developed in direct response to the devastation caused by the 1994 Northridge earthquake, SidePlate’s technologies are ingeniously designed to protect structures against natural and manmade disasters, including earthquakes, blast attacks and progressive collapse. SidePlate’s solutions are backed by full-scale laboratory testing for earthquake applications, as well as unprecedented testing for blast and progressive collapse.

SidePlate Systems Inc., based in Laguna Hills, Calif., is known for its product innovation, unique engineering solutions, and outstanding business relationships. SidePlate’s solutions have proved to make steel-frame construction faster, more robust, safer and more cost-effective. Visit www.sideplate.com for additional information.

 

MiTek is the world’s leading supplier of state-of-the-art engineered connector products, equipment, software and services for the residential building components industry. MiTek’s component fabricators lead the industry in delivering prefabricated trusses and wall panels to the residential housing industry. With operations on five continents, MiTek is a global operation serving customers in more than 90 countries. Headquartered in Chesterfield, Mo., it is a subsidiary of Berkshire Hathaway Inc. For more information about MiTek, visit www.mii.com.

SidePlate is pleased to announce our move into expanded offices.

Our new corporate address is:

23332 Mill Creek Drive, Suite 225

Laguna Hills, CA 92653

We are proud to announce the launch of our New Website. We have expanded our website to make it an excellent resource for Engineers, Architects, Owners, Contractors, Steel Fabricators and Erectors to choose the best Connection System for their projects. We have also re-designed our corporate logo to have a fresh and new look.

 

Change in Officers

17
Jan
2009

On Thursday, January 15, 2009, the Directors of SidePlate Sytems elected new officers. We are proud to announce the following changes in our orporate officers:  

Henry A. Gallart           President

Jared J Adams              Senior Vice President

 

04/30/2008

Progressive-collapse-resistance design requirements out this fall are product of blast tests

from www.enr.com
By Nadine M. Post

Improved and unified requirements for progressive-collapse- resistance design from both the U.S. Dept. of Defense and the General Services Administration are likely to be released this fall, according to industry sources. The final draft document, currently under peer review, will make compliance with federal requirements easier and less costly, says Protection Engineering Consultants (PEC), the document’s primary author.

For structural steel frames, the combined document incorporates results of an unprecedented series of six bomb-blast and progressive collapse tests carried out for GSA and DOD from 2004 to 2007 on two types of moment connections. The findings, finalized in January, are expected to be formally released this month or next.

The high performance of the steel structure was a “little surprising,” says the structural engineer that managed the $2.5-million test program, considered the most comprehensive of its type to date. “The steel system performed well after being damaged in the blast,” says Jesse Karns, program manager with MHP Structural Engineers, Long Beach, Calif. With proper selection of connections, “significant enhancement to the physical protection of federal government steel-frame buildings to counteract potential threats of progressive collapse is achievable,” says MHP.

The program also validated analytical tools used to do predictive analysis. “We can [now] model with confidence,” says David Houghton, MHP’s research program project executive. “This is important” because it eliminates the expense of a blast test, he adds.

The original DOD “Unified Facilities Criteria (UFC) 4-023-03 Design of Buildings to Resist Progressive Collapse” was first published in January 2005. GSA “Progressive Collapse Analysis and Design Guidelines” were released in June 2003. The update to UFC 4-023-03 presented a “logical opportunity” to combine the requirements into one document for use by both agencies as well as voluntary adoption by other government agencies and civilian organizations, said David J. Stevens, senior principal of PEC, Spring Branch, Texas.

PEC is contractor for the updated document under a Naval Facilities Engineering Command contract managed by the National Institute of Building Sciences and sponsored by DOD and GSA. It presented the final draft at the 2008 Structures Congress of the Structural Engineering Institute of the American Society of Civil Engineers. The April 24-26 conference in Vancouver, B.C., drew a record 1,500 attendees.

During the GSA transition to UFC 4-023-03, a separate GSA document called “Progressive Collapse Analysis and Design Requirements for New Federal Office Buildings and Major Modernization Projects” will be released in conjunction with the new UFC 4-023-03, said Stevens. PEC worked on the project with MHP, the University of Texas at Austin and the Austin office of Walter P. Moore, the peer reviewer. The GSA document will provide some GSA-specific guidance but will rely primarily on UFC 4-023-03 for design requirements and procedures, said Stevens.

For DOD, the level of required progressive-collapse design will be based on occupancy categories found in UFC 3-310-01 Structural Loads Data, which is a modified version of ASCE’s Standard 7 occupancy categories. For GSA, the facility security levels found in the February 2008 “Facility Security Level Determinations for Federal Facilities, An Interagency Security Committee Standard,” are used.

In the update, the existing hierarchy of design requirements has been revised and the availability of new options should make the application of the requirements to a wide number of existing buildings much easier and less costly, said Stevens.

Prescriptive requirements for continuity and ductility (tie forces) have also been revised. In the update, the flexural structural members, including beams, girders and spandrels, no longer carry tie forces. Instead, the floor system does.

The alternate-path procedure has been significantly modified to closely follow ASCE Standard 41. In addition, new load-increase factors to account for nonlinear and dynamic effects have been developed. The acceptance criteria are also based primarily on ASCE 41 but have been modified where appropriate by recently developed data, said Stevens.

Threats

A non-threat-specific local-resistance method was developed and implemented in the updated UFC 4-023-03. The procedure provides a rational way to harden or toughen structural elements without requiring an explicit threat definition, said the engineer.

Design requirements for upward loads and doubled effective-column-height lengths have been removed. Also, the requirement for peer review of nonlinear analysis has also been eliminated. That change was called “a step back 20 years” by a structural engineer at the conference.

The new data for the performance of steel connections, developed by GSA’s Office of the Chief Architect and the Defense Threat Reduction Agency, is implemented in the updated UFC 4-023-03. In the program, pristine and blast-damaged steel connections were tested to failure under monotonic loading and full lateral restraint.

The program included three tests on two different moment connections carried out at facilities of the U.S. Defense Threat Reduction Agency at Kirtland Air Force Base, Albuquerque. For each, there were two blast tests, one with a specimen with a floor deck and another without. A load test was then carried out to test for post-blast capacity of the double span.

One connection tested and analyzed was a traditional welded unreinforced flange with a bolted web connection, known as a “dogbone.” The other was a proprietary moment connection called SidePlate. The connection includes two steel plates that act like slices of bread to sandwich the connection of the column to the beam.

Four more connection types were analyzed only through modeling: the reduced-beamsection moment connection; the bolted, double-split-T partially rigid moment connection; the bolted, single-shear-tab “simple” gravity load-carrying connection; and two variations of the bolted double-angle simple gravity connection.

The test frame included a 12-ft-tall column with a 20-ft bay to either side. The flanges were 16 in. deep. The beams were 18 in. deep. Each test column had a foundation. Each blast represented the force of a pickup truck filled with explosives. After the column failed in the blast, a ram force was applied to the remaining double span until something failed. That force was also applied to an undamaged column in a no-blast scenario.

“There were deformations and twisting but not a huge reduction in capacity when the column was hit with a blast load,” says Karns. “In looking at the blasts themselves, the steel performed very well.” For the SidePlate connection, there was only a 20,000-lb reduction in capacity. “This is reflective of the resilience of steel,” Karns says.

The SidePlate connection, designed to be more ductile, performed better than the dogbone, says MHP. “Those designed to be more ductile tend to carry more load,” says the engineer. “The more load you can resist, the smaller the member size,” says Houghton. That means less steel and less cost, he adds.

MHP concludes that “with sensible steel-frame design configurations and the careful selection of the connection to accommodate inelastic levels of moment demand and concurrent axial tension, steel-frame buildings and specialty structures can provide reliable and cost-effective protection against blast-induced progressive collapse.”

April 24, 2008

Innovative structures help hospitals cut costs
from www.djc.com
By DIHONG SHAO
ABKJ Consulting Civil and Structural Engineers

Innovation can provoke resistance. When a new structural idea is proposed for a building as complex as a modern health care facility, it must satisfy the interests of all the design team members involved, fulfilling their needs for a range of concerns such as schedule, appearance, cost impacts, functionality and constructability.

Teamwork is required to make an innovative idea into a reality. This was certainly the case when new seismic technologies and performance-based designs were introduced on several recent hospital projects.

From lab to job site

After the 1994 Northridge California earthquake, the steel industry was uncertain about how to handle steel moment frame connection design.

Rigorous limitations were imposed on what could be designed without project-specific testing. As a result, heavy steel columns weighing up to 730 pounds per foot were required for a new seven-story, 325,000-square-foot addition to the Sharp Memorial Hospital in San Diego.

After extensive engineering analyses and a thorough search of tested steel moment frame connections, engineers realized the column weight could be cut in half if a deeper column could qualify for the design. The emerging SidePlate proprietary moment framing connection had great potential if project-specific tests could be performed and qualified. The new design would also shave up to $1.8 million off the cost of the project.

The owner, contractor and architect agreed to carry out a testing program to qualify the connection. The design team worked with the Office of Statewide Health Planning and Development (the state agency in charge of all hospital design and construction in California) and successfully performed three full-scale tests in 2002 and 2003.

Sharp Memorial Hospital was the first facility to utilize this technology, and the tests enabled a design guideline to be developed that has been approved by OSHPD for all projects using this type of connection.

With the project near completion, the $1.8 million savings has been realized.

SidePlate in the Northwest

In 2004, ABKJ brought the SidePlate technology to this region for the new five-story, 200,000-square-foot Overlake Hospital South Tower in Bellevue. The building is designed for five additional floors, allowing the owner to double the floor space in the future.

The building was completed last summer and the technology saved $1 million in construction costs.

ABKJ is currently using SidePlate technology on the eight-story, 340,000-square-foot Patient Care Tower for the $400 million Good Samaritan Hospital expansion project in Puyallup. Past successes made it easier to bring the owner, contractor and architect on board with this technology.

Performance-based design, in addition to prescriptive code-based design, was used to plan the new tower.

More and more hospital insurance providers require performance-based design and demand specific building seismic performances under different levels of seismic intensity. This requirement helps ensure that anticipated building performance levels can be achieved to reduce structural and non-structural damage during an extreme seismic event, and that the facilities will be operational under more frequent but less intense seismic events.

Friction damper savings

In performance-based design, it is not uncommon for higher performance levels to result in higher costs. Innovative technologies can counteract this.

When ABKJ was hired to help retrofit the St. Joseph Medical Center Patient Tower in Tacoma, the design used state-of-the-art seismic damper technology, saving $1 million by eliminating the foundation work with conventional retrofit techniques.

The friction damper is a device installed in a regular building seismic brace. It slips when the seismic forces in the brace exceed a predetermined force. The damper acts like a breaking pad in an automobile, reducing the amount of lateral sway. When the friction damper device slips, the friction forces still resist the seismic forces.

The existing St. Joseph building was designed and constructed in the 1970s. The tall, slender columns between the top of the building podium and the base of the tower created a “soft story” where excessive lateral displacements would occur during moderate seismic activity.

After various engineering approaches and cost comparisons, the approach of using friction dampers was implemented. It took many sessions between the owner, construction manger, architect and contractor to agree on the friction damper design approach. The retrofit was carried out successfully and the project was completed in 2006.

The committed contractor, open-minded construction manager and supportive architect made this cost-saving idea a reality. It takes great teamwork to deliver the savings that make a project a success.

SidePlate is proud to be a part of these industry news-making projects: Sulpizio Family Cardiovascular Center at Univeristy of California, San Diego Medical Center and Fort Belvoir Hospital.